.svg)
EN/ES
TrayTec supplies and installs across four functional categories of phase separation equipment. Each product is available as supply-only, install-only, or supply-and-install under a single contract.
Mesh mist eliminators, vane mist eliminators, and demisting cyclones cover the full range of droplet separation requirements from standard low-velocity separator service through high-velocity, high-liquid-load applications. Mesh pads are selected for moderate velocity service with manageable liquid loads. Vane packs are specified where gas velocities exceed mesh pad operating limits or where liquid loads are high enough to cause re-entrainment. Demisting cyclones are used where separation efficiency requirements are highest and vessel footprint is constrained.
Inlet cyclones and inlet diffusers control momentum and vapor-liquid distribution at the vessel inlet nozzle. Proper inlet device selection is the single most impactful design decision for overall separator performance. Undersized or mismatched inlet devices cause liquid re-entrainment that no downstream internal can fully correct.
Stokes coalescers, plate pack coalescers, and interceptor coalescers are specified for liquid-liquid separation where droplet sizes are below the threshold for gravity settling. Applications include oil-water separation in three-phase production separators, produced water treatment, and hydrocarbon recovery systems. Coalescer type and packing density are selected based on droplet size distribution, interfacial tension, and required effluent quality.
Flow Distribution, Support, and Solids Management
Perforated distribution baffles, cap distribution baffles, motion baffles, support grids, hydrocyclones, screen cylinders, inlet/outlet baskets, flat curved screens, and sandjet systems cover structural support, flow redistribution, solids removal, and vessel cleaning requirements. Motion baffles are specified for floating offshore applications where liquid sloshing degrades separation performance. Sandjet systems are installed in production separators receiving sand-laden fluids where solids accumulation between scheduled shutdowns is a known operational constraint.
For more information please visit our Contact page
TrayTec sources phase separation equipment to the exact specification required for the application, vessel geometry, and operating conditions. We work with established manufacturers and supply to ASME, API, and project-specific material and dimensional requirements. Equipment is verified against the vessel drawing and process datasheet before delivery to site. We also provide Fabrication services.
Our installation crews are experienced in working within the geometric constraints of field vessels, including limited manway access, awkward nozzle orientation, and confined staging areas. We rig, assemble, and level internals in place rather than assuming shop-fit dimensions transfer directly to field conditions. Pre-installation dry fits are standard practice on complex assemblies.
TrayTec provides full installation documentation including as-built records, torque logs, levelness verification, and photographic inspection reports. For inert entry work, confined space entry permits and gas monitoring logs are included in the project closeout package. All documentation is formatted to client requirements.
Every internal installation is inspected against the vendor drawing and project specification before vessel closure is authorized. We verify levelness, clearances, fastener torque, and seal integrity at each stage of installation, not only at final closeout. Client or third-party inspector access is standard on all projects.
